Automatic Tyre Recycling Machine
- Product Introduction:
The resource of waste tyres are mainly from waste tyres, waste tyre tubes, waste rubber belt, waste rubber hose, and waste rubber overshoes, then from the waste products and leftover bits generated while manufacturing rubber products. It belongs to one large categories of industry solid waste.
 
	Video Description:
- PROJECT DESCRIPTION: - Rubber powder and reclaimed rubber. This is a promising recycling way which integrates environmental protection and resource recycling, and is also a scientific, reasonable and wide used important way of disposing waste rubber. Rubber powder production has no secondary pollution and the use rate of waste tire is 100%. The rubber powder also can extend to high added value and recycled new type products, such as stadium runway, waterproof roll, modified asphalt, rubber floor tile, etc. The development of rubber powder industry is the direction of waste tire comprehensive utilization, and is also the industry strongly supported by many countries in the world.  - PROCESS FLOW:  - 1.Steel wire drawing machine: pull out steel wire from tire bead - 2.Tyre shredder: crush whole tire into rubber blocks(3-8cm) - 3.Steel wire separator: separate the rubber and steel wire and crush rubber blocks into rubber granules(10-15mm) - 4.Magnetic separator: separate steel wire from the mixture of rubber granule and steel wire - 5.Rubber granulator: crush rubber granules into more smaller size (0-4mm) - 6.Magnetic separator: remove the residual tiny steel wire - 7.Fiber separator: remove the nylon fiber and impurity. - Hydraulic Tire Cable Extractor  - Use Structure And Principle - This machine consists of motor,hydraulic system,extracting hook,extracting mouth,main machine farme etc.The basic work principle is:the motor drives the hydraulic system and oil cyclinder,the hook is welded on the draw bar of the cylinder.the reciprocating movement of the oil pump and oil cylinder will cause the hook reciprocation. - Put the tire onto the hook mouth,extend the hook out of the mouth and hook onto the tire lip,the start the motor.Owing to the strong extracting force of the oil cylinder,the wire cable will be taken out as a whole ring. - Characteristics - If the buyer want to save the cost,he should choose this machine.Small power consumption,easy operation,convenient in movement. - Application - Take out the wire cable from the tyre side - Disadvantage - It is manually operating machine,It would be a hard job for the worker whn he is dealing with a big tyre,and the efficeient is low. - Model - Power - Oil cylinder maximum trip - Adapt to the tire - tension - Reciprocating speed(Time/Min) - Weight(kg) - Size of oppearance - 800 - 5.5Kw - 800 - 800 - 5 - 1 - 600 - 2x0.5x1 - 1200 - 11Kw - 1200 - 1200 - 15 - 1.5 - 1400 - 3x0.8x1 - Whole Tyre Crusher  - Application - This machine adopts a Germany technology.It crushes a whole tyre into the lumps at the size of 3~8cm directly,which will be ready for the shredding into the rubber powder at the size of 10~30 meshes and separating the wire pieces and fibers. - Characteristic - This machine possesses such features as compact structure,advanced technology,low energy onsumption,high efficiency etc.The crushing room adopts split structure,which is veryconvenient to maintenance.The machine adopts hard alloy steel as its blade,high rigidity and wearable.It could be re-used by sharpening for extending the service lifetime. - Size of input material(mm) - Diameter800 whole tyre - Diameter1200 whole tyre - Size of output pieces(mm) - 50x50 - 60x60 - Shredding capacity - 0.8~1.2 Tons/Hr - 1.5~3 Tons/Hr - Motor power(6 poles) - 7.5+7.5Kw - 15+15Kw - Figure dimension(L×W×H) - 3280x1870x2900mm - 5200x2800x3500mm - Total weight - 5800Kg - 15600Kg - Magnetic Separator  - It works by the theory of permanent magnetism rollers.It is widely used for separating the foreign metal matters from such materil of rubber powder,coal powder,construction material,glass material etc.It improves the material quality obviously by separation the mini metal powders. - Model - ZY-CX30 - ZY-CX40 - ZY-CX30 - Magnetic roller diameter - 300mm - 400mm - 300mm - Magnetic roller speed - 0.648m/s - 0.33m/s - 0.648m/s - efficiency - 96% - 96% - 96% - Motor power - 0.55Kw - 0.55Kw - 0.55Kw - Size of oppearance - 800x920x710 - 920x1000x810 - 500x750x600 - capacity - 5m³/h - 6.5m³/h - 3m³/h - Rubber Granulator  - Rubber granulator is used to crush the rubber from the steel wire separator and the particle size can reach 1mm after crushing. Then they can reach the final size by particle sieving and circulation. Due to the particular design, the granulator can produce uniform and high quality rubber granule and above 99% of fiber is removed during production, so it has high separating efficiency. - Model - Power(kw) - Mesh size - Dimensions - Weight(kg) - Capacity(kg/h) - LD600 - 22kw - Φ5.5 - 1100×1150×2000 - 1800 - 300kg/h - LD800 - 45kw - Φ5.5 - 1700×1600×2600 - 2500 - 600kg/h - LD1000 - 75KW - Φ5.5 - 2000×1800×2600 - 4500 - 800-1000kg/h - LD1200 - 90KW - Φ5.5 - 2150×2250×2950 - 5600 - 1000-1200Kg/h - Rubber Powder Mill  - Primarily pulverizing mill for crushing waste tires conducted at ambient temperature. Having a coarse pulverization, fine pulverization, and function of the isolated steel wire, etc.. The the material crushing effect of wire moles ideal. This machine adopts rotary milling works, material particles a performance of 10-30 mesh, screening, conveying pure colloidal particles can reach about 99% of the magnetic separator. Such as the need 40-100 purposes crumb, about 30 mesh particles directly ultrafine mill group processing. - Model - Roll diameter*length - Roll Rotate speed - Quantity - Power(kw) - Overall size(m) - Weight - XKP-560 - 560*800mm - 25.6r/min - 1set - 110 - 5320*2300*2000 - 21.3t - Fiber Separator  - It is a latest design of air separating equipment with good work performance.It is applied to separating the mini fiber piece from the rubber powder to improve its quality.It can alsobe applied to clarifying powder material in other Chemical industry. - Model - 1100 type - Capacity - 200-500 - Diameter of impeller - 1100 - Number of impeller(piece) - 8 - Rotate speed of main axis - 400 - Motor power - 5.5 - Dimension(LxWxH) - 1.5x1.5x3.4 - Weight(ton) - 1.5 - Feasibility Analysis Report - Model - HNFA1000 - HNFA15000 - HNFA2000 - Processing capacity - 1000kg/h - 1500kg/h - 2000kg/h - Raw material cost - 1t/h*10h*300rmb =3000rmb - 1.5t/h*10h*300rmb= 4500rmb - 2t/h*10h*300rmb= 6000rmb - Power consumption - 240kwh*10h*1rmb / kwh=2400rmb - 300kwh*10h*1rmb/kwh=3000rmb - 450kwh*10h*1rmb/kwh=4500rmb - Labor cost - 90rmb/d*3workers=270rmb - 90rmb/d*3workers=270rmb - 90rmb/d*3workers=270rmb - Total cost - 3000+2400+270=5670rmb - 4500+3000+270=7770rmb - 6000+4500+270=10770rmb - Rubber powder output and price - 1t/h*10h*80% =8t*1300rmb/t=10400rmb - 1.5t/h*10h*80% =12t*1300rmb/t=15600rmb - 2t/h*10h*80% =16t*1300rmb/t=20800rmb - Steel wire output and price - 1t/h*10h*20%=2t*900rmb/t=1800rmb - 1.5t/h*10h*20%=3t*900rmb/t=2700rmb - 2t/h*10h*20%= 4t*900rmb/t=3600rmb - Daily profit - 10400-5670+1800=6530rmb - 15600-7770+2700=10530rmb - 20800-10770+3600=13630rmb - Monthly profit - 6530*30=195900rmb - 10530*30= 315900rmb - 13630*30= 408900rmb - CUSTOMER CASE     
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