Complete Machine Set for Waste Tire Rubber Granules Production
SUNY GROUP developed and manufactured universal waste tire rubber granules production line can clean and crush the recycled waste tires to separate the steel wire, fiber, rubber granules and other materials. The main function is to send the scrap tires with outer diameter φ≤1200mm into the section of steel wire extraction after cleaning to separate the steel wire and plastic in the tires. The tires are crushed into large particles by the crusher and then enter the rubber coarse crusher and fine crusher in turn, and finally the rubber granules (1-4mm) and steel wire are obtained. (This production process is a large output process, and other programs can be customized)
Specific processes include the following.
1. As the purchased scrap tires are in contact with the ground for a long time, there is a lot of mud and sand attached to the surface, in order not to affect the subsequent production and ensure product quality, the tires must be washed. Washing with high-pressure injection, washing wastewater collected by sedimentation pond precipitation after recycling, regular slagging, regular replacement of recycled water discharge, after washing the tires by natural drying, spare.
2. the whole tire after stripping the ring mouth through the belt conveyor into the crusher for the first crushing to get rubber block, rubber block diameter of about 5-10cm. the process of crushing rubber block diameter is large, the equipment comes with water spray device, crushing process using water mist dust suppression measures, can inhibit dust generation. The water mist spraying is controlled automatically, so it will not form water overflow, but attach to the rubber block to play a certain role in dust suppression.
3. The rubber block after the first crushing is conveyed to the second crushing (coarse crushing) by belt conveyor, the coarse crushing crusher is a fully enclosed equipment, in the coarse crushing crusher after the gear-like mechanical knife head shear, the rubber block is crushed to 1~2cm rubber particles, the crushed rubber particles are separated by magnetic separation, part of the steel wire is separated, and the steel wire is magnetically separated by the magnetic separator into the steel wire storage hopper. The coarse crushing process produces dust exhaust, the main pollutant is particulate matter, and the magnetic separation process produces waste steel wire.
4. Vibrating screen screening rubber particles after coarse crushing by belt conveyor to the fine crusher, fine crusher for closed equipment, mechanical shear crushing, get about 1-4mm rubber particles, the fine crushing process tires in the rest of the wire and fiber to get the final separation, steel wire after magnetic separation into the wire storage hopper, fiber by the airflow sorter wind sent to the fiber collection to the bag. Fine crushing process produces dust exhaust, the main pollutant is particulate matter. The magnetic separation process generates waste steel wire, and the airflow wind separator separates the waste fibers.
After the waste tires are processed by the special tire rubber granule production line, you can get high quality rubber granules, which can be widely used in sports track, road paving, asphalt modification and many other fields because of its anti-skid, sun-proof, wear-resisting and fire-retardant characteristics, which not only make the waste tires realize recycling, but also can create certain economic benefits. You only need to tell us your disposal volume, discharge effect, tire type, approximate budget space, we will provide a set of perfect disposal process plan for your reference, and at the same time, according to your new requirements to improve the process plan, until provide a set of plans to meet your requirements, if you want to more detailed understanding of high productivity, energy saving and low noise Related information of waste tire shredding production line
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