Fully Equipped Line for Truck Tire Recycling to Rubber Crumb
Thousands of trucks and other types of tires are discarded every year, and without effective treatment, they not only take up a lot of land but also may pollute the soil and water. SUNY GROUP develops a complete set of tire recycling production lines that can efficiently convert waste tires into valuable rubber granules, which not only helps to reuse resources but also conforms to the global environmental protection trend.
Detailed explanation of the main equipment and its functions
The core equipment of the tire recycling line includes a tire cutter, bead separator, coarse crusher, fine crusher, magnetic separation system, fiber separation system, screening system, and dust removal system. First of all, the tire cutter can cut the whole truck tire into small pieces ready for subsequent processing. Common cutters include twin-shaft shear and hydraulic cutters with high-strength blades designed for large tires. A bead separator then removes the wire portion of the tire, reducing equipment wear and increasing processing efficiency.
Fully Equipped Line for Truck Tire Recycling to Rubber Crumb
Subsequent treatment and sorting process
Tire blocks are initially crushed in a coarse crusher to form rubber blocks of approximately 50-100 mm. The coarse crusher is usually designed with twin shafts with high torque and low speed, which not only handles tires containing steel wires but also ensures stable operation. On this basis, the fine crusher further refines the rubber blocks into 10-30mm particles, while controlling the particle size through a multi-stage screen to ensure a uniform particle size. The magnetic separation system automatically separates the steel wire fragments from the rubber in the process to ensure the purity of the final rubber particles. The fiber separation system, on the other hand, makes use of airflow or vibration screening technology to remove fibers and impurities from it and improve the quality of rubber granules.
To meet different capacity requirements, the equipment of the production line can be flexibly configured according to the processing capacity. Optimize production efficiency. On this basis, the configuration of the dust removal system is particularly critical, which can effectively collect the dust generated during the production process and maintain an environmentally friendly operating environment. The overall investment budget and return period also need to be based on the production scale, equipment selection, and market demand to reasonably estimate, to ensure that the return on investment is maximized. Through the reasonable configuration of equipment and optimization of the production process, the tire recycling production line can significantly improve the resource recovery rate.
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